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GPZ750/810 racer marching on 17 Mar 2011 07:27 #438559

  • turboguzzi
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next day i was at the dyno...

The fuchs dyno at Superbike Milano is pretty cool, it has built in fan and extractors, so you can run even an aircooled motor as long as you want wihtout overheating or having to rest.

quite better than the old dynojet in the shop that i used to work with.

the guy made quite a few pulls to seat the rings
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GPZ750/810 racer marching on 17 Mar 2011 07:36 #438561

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and at the end guy run out of ink in the printer, so took a shot of the screen :)

88.7rwhp @ 9500 was pretty nice but after the run plugs were VERY VERY dark with 125 mains. should make it into the 90's with 120-115's, we just run out of time to check!

We also discovered that for the time being the motor likes stock heat grade plugs (BR9ES)
i tried cooler BR10ES and it fouled one or two.

last worrying bit was the the gear change felt super stiff but there wasnt a lot i could do about it until i got on the track. the guy wouldnt let me run a test to feel how the lever...
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GPZ750/810 racer running.... 17 Mar 2011 07:50 #438563

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DPR9EIX-9 NGK Iridium Spark Plugs is what I run. Work great for me.

My GPz550 Cylinders come with the holes in them as you have shown, but not as many.

I have seen a bike using a heat barrier material between the engine and carbs, keeping the heat from getting sucked in:


Thanks for the pictures, and descriptions.

Now I'm off to look for that other thread with the pictures...
'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

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GPZ750/810 racer running.... 17 Mar 2011 08:47 #438572

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yep, thats one solution, Yoshi used to do that, Schwantz's early 750 GSX's and GSXR's had that kind of carb heat shielding.

My plan is to go beyond that and build an actual airbox so that carbs not only suck non-heated air but also air that is still and non-turbulent.

Get the airbox and runner volume right and you can even get a boost from that too. Open carbs are very old school today....motogp and WSBK run airboxes.

I am just at the beginning of the development process for my racer, have plenty of plans and areas for improvement, hei! havent even ported the head yet :)

just taking some time off being in the garage every night. will pick up development again in the two month break i have mid season.

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GPZ750/810 racer running.... 17 Mar 2011 08:59 #438574

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turboguzzi wrote:

yep, thats one solution, Yoshi used to do that, Schwantz's early 750 GSX's and GSXR's had that kind of carb heat shielding.

My plan is to go beyond that and build an actual airbox so that carbs not only suck non-heated air but also air that is still and non-turbulent.

Get the airbox and runner volume right and you can even get a boost from that too. Open carbs are very old school today....motogp and WSBK run airboxes.

I am just at the beginning of the development process for my racer, have plenty of plans and areas for improvement, hei! havent even ported the head yet :)

just taking some time off being in the garage every night. will pick up development again in the two month break i have mid season.


I hear you on the development. I progressed my bike almost every race weekend last year, and that was 5 rounds changing carbs, jetting, and big bore. 4 dyno runs as well. You have done a lot to that machine, so leaving things as they are, and concentrating on actual racing, is another thing.

Making a breathable airbox protected from heat will still let the engine breathe.

Are you running an oil temp gauge on that beast? If so, what temps are you getting?
'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

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GPZ750/810 racer running.... 17 Mar 2011 09:44 #438581

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nope, not measuring temp, not worried about it either.

if i'll start hearing the motor pinging I'll know it's getting too hot :) its definitely not.

build a good working squish area that gives quick burning = less time to heat up the combustion chamber = motor runs cooler

I'm down to only 28 degs full advance right now and the torque peak is still a very healthy 58 lb/ft, as good as a current GSXR750 with four valves and water cooling (just at lower revs, dang!) Stock GPZ750 was 41 lb/ft just to give you an idea, so you can get good torque with late timing too if you have the right turbulence inducing squish in there

TG

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GPZ750/810 racer running.... 19 Mar 2011 09:46 #438902

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On an air cooled bike, those heat barriers are IMO, not effective to any great extent. They could even be detrimental.

They're going to block air between the cylinders and trap more heat in motor anyway. That trapped heat will transfer to the intake ports...etc.

A correctly sized airbox would be more effective to feed the engine cooler air.

If a shielding device were to be attempted, it might best be designed to shield the float bowls front and bottom. The idea being to allow air through the block between the cylinders and guide it underneath the carburetors.... JMO

An air box that completely enclosed the carburetors would be worth the attempt...again JMO.

Larry C

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GPZ750/810 racer running.... 19 Mar 2011 14:59 #438956

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how much piston to head squish clearance are u running? i ran my 1327cc kz motor at .036" and had no problems.

turboguzzi wrote: nope, not measuring temp, not worried about it either.

if i'll start hearing the motor pinging I'll know it's getting too hot :) its definitely not.

build a good working squish area that gives quick burning = less time to heat up the combustion chamber = motor runs cooler

I'm down to only 28 degs full advance right now and the torque peak is still a very healthy 58 lb/ft, as good as a current GSXR750 with four valves and water cooling (just at lower revs, dang!) Stock GPZ750 was 41 lb/ft just to give you an idea, so you can get good torque with late timing too if you have the right turbulence inducing squish in there

TG

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
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~ (k) / (z)

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GPZ750/810 racer running.... 20 Mar 2011 16:17 #439195

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mark1122 wrote: how much piston to head squish clearance are u running? i ran my 1327cc kz motor at .036" and had no problems.


.030"

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GPZ750/810 racer running.... 20 Mar 2011 16:20 #439197

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larrycavan wrote: On an air cooled bike, those heat barriers are IMO, not effective to any great extent. They could even be detrimental.

They're going to block air between the cylinders and trap more heat in motor anyway. That trapped heat will transfer to the intake ports...etc.

A correctly sized airbox would be more effective to feed the engine cooler air.

If a shielding device were to be attempted, it might best be designed to shield the float bowls front and bottom. The idea being to allow air through the block between the cylinders and guide it underneath the carburetors.... JMO

An air box that completely enclosed the carburetors would be worth the attempt...again JMO.

Larry C


with you on this larry, an airbox rather than open barrier is my plan indeed.

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GPZ750/810 racer running.... 21 Mar 2011 15:48 #439440

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larrycavan wrote: On an air cooled bike, those heat barriers are IMO, not effective to any great extent. They could even be detrimental.

They're going to block air between the cylinders and trap more heat in motor anyway. That trapped heat will transfer to the intake ports...etc.

A correctly sized airbox would be more effective to feed the engine cooler air.

If a shielding device were to be attempted, it might best be designed to shield the float bowls front and bottom. The idea being to allow air through the block between the cylinders and guide it underneath the carburetors.... JMO

An air box that completely enclosed the carburetors would be worth the attempt...again JMO.

Larry C


this pic shows the under the float bowl deal.





leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

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kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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GPZ750/810 racer running.... 21 Mar 2011 16:05 #439442

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Dang that is a sweet looking bike. Nice belly pan too.

Dutch, you looking at this???
'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
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First Race Win GPz550 --> tinyurl.com/o5y3ftp

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GPZ750/810 racer running.... 21 Mar 2011 16:21 #439445

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haha come on sander,make us some belly pans!

i have been searching for a belly pan.
it could be the only un-needed piece that a street bike could have that i want. :whistle:
i guess it is the wannabe racer boy in me :evil: ,haha.

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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GPZ750/810 racer running.... 21 Mar 2011 16:36 #439450

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anyone ever seen a link to pans???

great pics guzzi!!!!

wannabe racer boy....here we go again banshee.:kiss:
1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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GPZ750/810 racer running.... 21 Mar 2011 17:01 #439459

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trianglelaguna wrote: anyone ever seen a link to pans???

great pics guzzi!!!!

wannabe racer boy....here we go again banshee.:kiss:


it's me and you tri!

till the bed collapses,or the wheels go square :laugh: .

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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GPZ750/810 racer running.... 21 Mar 2011 17:18 #439464

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Oh I really want a belly pan for when I do my turbo build. I think my 650 doesn't need one.
1977 KZ650B1
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GPZ750/810 racer marching on 28 Mar 2011 08:40 #440917

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turboguzzi wrote: the starter mounting bolts were good to hold the cam timing pointer!


I used your idea on the pointer location and just degreed my cams for the first time. Had to make a tool to keep tension on the cam gear between the intake and exhaust, but they are now set to Megacycles's Specs. This isn't as hard as a job as I thought.











I'd recommend buying a drop gauge that has a magnetic base, and making a plate to stick it to. Setting this type of clamp up took a lot of fiddling, but after checking each cam about 3-4 times, to make sure I got it right, I'm all set. Intake is set to 105, and exhaust is set to 108, as per Megacycle's Instructions. Used red threadlock on the cam bolts too.

Thanks for the idea Turbo!
'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

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GPZ750/810 racer marching on 28 Mar 2011 09:30 #440921

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you welcome, just cant see where is the clamp on dial gauge.... :)

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GPZ750/810 racer marching on 28 Mar 2011 11:10 #440937

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Fixed! It was an IMG Fail! :angry: :blush:
'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

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GPZ750/810 racer running.... 05 Apr 2011 08:31 #442735

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Any updates on this project?
'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

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