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1980 KZ1000E ST project 26 Apr 2016 01:16 #722987

  • car5car
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The bearing doesn't look bad, but your picture is not clear. Use plastigauge if you are not sure.
96 Yamaha Royal Star
82 Yamaha Virago 920

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1980 KZ1000E ST project - tips on case marriage 02 May 2016 04:25 #724055

  • rrsmsw9999
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Hello all,

I have parts and such coming and expect to marry the cases and lap valves when stuff arrives. I have been through the manual and a few kaw vids. Knowing you all are more experienced that I I would ask for any tips on 80 Z1000 case marriage. It looks straight forward and I have done this on the smaller KZs. I did not see orings between the block and head. It looks like an oil pan large oring and and a oil pump oring is what is needed. Any input appreciated, things that go wrong or are easily forgotten are what I am looking for. Also The parts books have two different clutch hub nuts (20mm). The one I have is a manual staked lock on the nut itself. Which part number is that nut? Picking un the repaired bottom case today. :woohoo: R
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

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1980 KZ1000E ST project - tips on case marriage 02 May 2016 17:26 #724174

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Attachment caserepairkz1000(1).JPG not found



Attachment caserepairkz1000(2).JPG not found



Attachment caserepairkz1000.JPG not found



A few pics of the case repair here. Dam that base gasket sucks! :sick:

R
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016
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Last edit: by rrsmsw9999.

1980 KZ1000E ST project - tips on case marriage 02 May 2016 17:50 #724182

  • z1kzonly
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Hello R rrsmsw9999. I have some more parts for you. Picked up the same thing you have, 1980 silver and black.
I'll PM you also.
I'll post a couple of pics. This thing had the Vetter fairing on it, so the headlight parts you need might not be there.
Your doing a fine job there rebuilding her.

Marty in Buffalo
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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1980 KZ1000E ST project - tips on case marriage 02 May 2016 18:03 #724183

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Hi R, parts are at a different garage than mine. But it was a complete parts bike.
I will see it again tomorrow night.




Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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1980 KZ1000E ST project - tips on case marriage 02 May 2016 19:18 #724189

  • SWest
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Do you have the Vetter headlight?
Steve

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1980 KZ1000E ST project - tips on case marriage 02 May 2016 19:29 #724193

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Hi Steve, I'll see tomorrow. What am I looking for? The light that is in the fairing?
Any pictures floating around? Off the web?.
Give me a day.
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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1980 KZ1000E ST project - tips on case marriage 02 May 2016 19:33 #724195

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I'll send you a PM. I have one but the ring won't come off so I'm looking at others.
Steve

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1980 KZ1000E ST project - tips on case marriage 03 May 2016 20:22 #724430

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Hey Steve, I have one of the vetter lights. The chrome plastic has some flaking, but it is functional. It is too thin for the ST fork ears, not sure I want to rig spacers. R
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

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1980 KZ1000E ST project - tips on case marriage 03 May 2016 20:35 #724432

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If you don't want it Pic?
Thanks
Steve

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1980 KZ1000E ST project - tips on case marriage 03 May 2016 20:36 #724433

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Hi Ron, Hi Steve. Ron I sent you an email @ gmail.
Steve hear is the pic I have of Vetter light.


Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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1980 KZ1000E ST project - tips on case marriage 03 May 2016 20:49 #724436

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You might want to keep it as one piece. After the wreck, I pulled mine out of a Vetter I had laying around. I like the quick headlight change feature. ;)
Steve

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