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650 Mod's 78 Fighter Build 26 Feb 2015 19:20 #662846

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Alright, so we made some progress tonight. After some mock ups and head scratching, I decided that the best way to mount my rear sets up was going to be by making mounting bungs out of round stock and threading it. The plate steel idea put the peg too far back, and would have made for an awkward riding position.

So here's what we did. We took round stock, put it in the lathe, and drilled the centre out. We then threaded the hole to accept my mounting bolts. These bungs will be mounted up on the flat steel that surrounds the swingarm bolt. We checked for clearance, and with the pegs in place, I can still get a socket on to take the swingarm out if needed. More pictures will be up after, but we spun down 4 1" bungs to hold my rider pegs on. The passenger bungs will be made next time.

Attachment 20150226_190011450x800.jpg not found



More pics will be loaded as progress is made :)
78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully
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650 Mod's 78 Fighter Build 26 Feb 2015 19:42 #662848

  • kaw-a-holic
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Very cool, can't wait to see more pics.
Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project
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650 Mod's 78 Fighter Build 27 Feb 2015 06:03 #662863

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sweet!
thats how you do it,topnotch work as always.

keep us in the loop,

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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650 Mod's 78 Fighter Build 27 Feb 2015 09:38 #662881

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Thanks, guys! The longest part is always the brain scratching before the fanning can start. The next time we're in, we'll shorten the bungs up a bit, find the final location for the pegs, and weld them in. Then it's onto the passenger pegs, which we'll probably end up using the 3/8ths plate steel for. One step closer in the right direction :) it's really just small stuff from here on before she's back on the road
78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

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650 Mod's 78 Fighter Build 28 Feb 2015 14:24 #662998

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Hey,

Havent been in for a while,,,but I can see you have been busy !
Really nice work man... :woohoo:

Haha...nice to see Leon helping you out !
Love the projekt in this stage, you can do a lot of progress in short time....while I´m spending weeks polishing small parts :lol:

Keep it up !

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650 Mod's 78 Fighter Build 28 Feb 2015 16:36 #663004

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Arnold! Good to hear from you! It's been tough getting time in, but small steps on evenings might be the way I have to go for a while until I get a weekend day with my welder booked. There's really nothing too much left to do that's really big. Thanks for the kind words, we both really appreciate it :)

Leon is the man when it comes to sharing knowledge (or other people's knowledge ;) ) Fingers crossed I can get this finished before the snow melts here so that she's road ready early spring :)
78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully
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650 Mod's 78 Fighter Build 02 Mar 2015 06:27 #663157

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in an effort to share even more of others knowledge i would like to present to you the sanctuary rear passenger peg mounts :laugh: ,


leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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650 Mod's 78 Fighter Build 02 Mar 2015 08:21 #663169

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Nice and simple, I like it :) we thought about going this way, but it didn't seem we could get the foot peg to sit level to be able to flex in case I went down. That's why we decided on making mounting bungs. But who knows, things could change again like so many other things have with this build ;) thanks for the share, Leon :)
78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

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650 Mod's 78 Fighter Build 03 Mar 2015 11:24 #663319

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I swung by the shop today just to get some pictures to give you guys a quick idea of what we're thinking with peg mounts. Here's the brake side mount and the bungs in position, roughly where we're thinking of mounting up. All comments and feedback are welcome :)
78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

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650 Mod's 78 Fighter Build 03 Mar 2015 11:26 #663320

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Here's one
78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully

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Re:650 Mod's 78 Fighter Build 03 Mar 2015 13:22 #663339

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Not sure where the problem lies, but I'm not seeing the last two pic using the Tapatalk app.

Later, Doug
1978 z1000 Streetfighter
1976 z900 Stripfighter (work in progress)
1983 Gpz750 Resto-Mod
1989 Vmax

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Re:650 Mod's 78 Fighter Build 03 Mar 2015 16:59 #663358

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Doug- my phone wasn't loading earlier so I'm loading things up now :)

Here's a look at the bung mounted up to the foot rest mount. The length of the bungs will be shortened as we figure out where exactly I want the pegs to be.

Attachment 20150303_133330450x800.jpg not found



A quick view of the positioning for the peg that I was referring to. I'll have just enough room to squeeze a socket in if I need to remove the swingarm pivot bolt.

Attachment 20150303_134419450x800.jpg not found



A quick side view of the mounting position. Again, the length will be shortened according to where the final resting place of the foot rests are.

Attachment 20150303_134435450x800.jpg not found



Devin
78 kz 650 custom
Wiseco 720cc big bore
Dynajet stage 3 carb kit with pods
2002 Kawasaki Z750 exhaust
2001 Buell lightning front end
1999 Ninja 600 swingarm with 1999 Ninja 900 rear rim
converted to monoshock rear
Too many goodies to list fully
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