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1977 KZ1000 A1 Turbo, Complete Restoration 04 Jun 2010 23:49 #373579

  • lgeis
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Greetings From Beautiful Boise.

I own a 1977 Z1000A1 that has been heavily modified: Lester Mags, Turbo (1175cc, pistons, sodium valves, trans modificaitons), etc. The engine was built by RC Engineering in 1983, if memory serves... Quite a zippy machine.

The bike has been dormant since approximately 1985.

I'm considering doing a complete restoration of the bike, but most probably going back to natural aspiration. "Stock" is not the goal.

Is there a shop or two anywhere in the USA (but preferably in the west) that is a good combined resource for parts, machining, & expertise on such a machine? For example, I'll probably just go with a crate engine but will most certainly customize the cams, carbs, swingarm, ignition, etc., and would like a single source for the entire project...and all of the emotional fatigue I'm setting myself up for.

It's a bike of some sentimental value and has made some remarkable runs between Phoenix and Los Angeles in the mid 1980's.

Thanks!
Gal. 2:20!

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 03:50 #373589

  • Mcdroid
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Back atcha Igeis! Welcome to KZR. Why don't you contact APE at www.kzzone.com? Jay at APE has been very helpful to a number of KZR members. There are also KZR members who have completed similar projects...for example, see this thread: kzrider.com/index.php?option=com_kunena&...w&catid=11&id=336107
Michael
Alvin, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 07:59 #373617

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Thank you very much, Mcdroid! It just so happens that the bike is being stored just above Santa Barbara, so Rosamond might be fairly convenient.
Gal. 2:20!

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 09:13 #373629

  • Mark Wing
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Welcome to KZR, sounds like a great project bike you have. Why not the turbo.

Mark
Jesus loves you Everyone else thinks your an ***

77 KZ650 C1 with ZX7 forks, GPZ mono rear, wider 18 police wheels and Yoshimura motor.

Yorba Linda Cal.

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 10:01 #373637

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Still recovering,some days are better than others.
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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 10:01 #373638

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Thank you, Mark-it's a great resource and I'm glad I found y'all.

I'm old and mellow now-no longer need the turbo to complete the satisfaction of ownership. It wasn't the most "driveable" bike in that configuration either, but that may have had something to do with the nature of open roads in the southwest and the way we had it tuned.

This is a project hinged more on sentiment than need, but I would like to be able to very occasionally ride it various places without the noise issues (it is loud), heat/maintenance, or outright temptation. Natural aspiration, a high quality rebuild, and ~100hp would suit me just fine.

Oh for Pete's sake...now you've got me thinking about it...:silly:

My brother and I have actually discussed putting that particular engine on a lawnmower...
Gal. 2:20!

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 10:06 #373641

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with the newer carb options out there its possible to build a much more ridable turbo bike these days. B)
Still recovering,some days are better than others.

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 10:10 #373643

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Or a more ride-able turbo lawnmower, too, I guess... :blink: :dry:

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 11:17 #373675

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You know, I've checked into Mr. Turbo and their numbers do match up with what I was told the bike would put out (160hp, 12-14lbs boost) when I bought the turbo system...and they do have a nice selection of parts...

Now you've got me thinking...

May I ask another question, then...what's a good source for replacement road swingarms? As it sits is would act a bit rubbery under load-but that may have been my imagination...
Gal. 2:20!

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1977 KZ1000 A1 Turbo, Complete Restoration 05 Jun 2010 13:51 #373715

  • Mark Wing
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Guys with 1000's use a Suzuki arms or you can try to find a Cal Fab arm.
Mark
Jesus loves you Everyone else thinks your an ***

77 KZ650 C1 with ZX7 forks, GPZ mono rear, wider 18 police wheels and Yoshimura motor.

Yorba Linda Cal.

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1977 KZ1000 A1 Turbo, Complete Restoration 19 Jun 2010 15:44 #376847

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Here are some photos of the bike from about the time it went into mothballs-sometime around 1985.

I'm going to get out to southern California sometime around September to pick it up-it's at my brother's home near Santa Barbara (Lompoc).

Based on the provocative input y'all have made I'm trying to convince myself to simply upgrade the turbo system (boost gauge, carb, wastegate) rather than switch to natural aspiration. Now my life is complicated, and I suppose that throughout the project it will get no better.

One of my pilots actually rebuilds WWII aircraft, and painted a Grand Champion homebuilt at Oshkosh several years ago-so I am commissioning him to come up with a powdercoat/paint scheme.

Budget is $20K.

Gal. 2:20!
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1977 KZ1000 A1 Turbo, Complete Restoration 19 Jun 2010 15:46 #376849

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Detail of the turbo installation...
Gal. 2:20!
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