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Oh NO! What have I done! My new KZ1300 09 Jul 2014 13:18 #639459

  • 531blackbanshee
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some fcr's would help it to breath :evil: !



or perhaps injection would be nice,




leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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Oh NO! What have I done! My new KZ1300 10 Jul 2014 05:05 #639540

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Whatever you do--- DON"T let Leon rideit!! - He's hell on those 6's :laugh: :laugh:

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Oh NO! What have I done! My new KZ1300 10 Jul 2014 07:13 #639552

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fitscott wrote: Whatever you do--- DON"T let Leon rideit!! - He's hell on those 6's :laugh: :laugh:




leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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Oh NO! What have I done! My new KZ1300 10 Jul 2014 07:22 #639554

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6 FCR33's and those custom intake manifolds would probably tap my entire engine budget....

Aren't those like $1000 for a set of four...used?
If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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Oh NO! What have I done! My new KZ1300 12 Jul 2014 21:00 #639881

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Larry suggested I get new valves. Intake are no problem, they can be found both OE and aftermarket. The exhaust valves are a different story. Other than having custom stainless valves made I searched for OE and aftermarket exhaust valves, and the search went global. A few places in Germany listed some but we're lot of stock. I got lucky, Z-power a UK distributor, still had some Vesrah exhaust valves on hand.

Piston options have been a global effort as well. There are some available from Germany. The cheap "big bore“ kits on e-bay are not an option in my book, though they have a following in the small Honda 4's. Noting is left in stock here in the us. MTC used to make pistons for the 1300's but they won't do them any more. JE will custom forge a set for me for about $1200. Wiseco will make a custom order with minimum of 12 for a little less per set. On whim I called Ross Racing and they actually have the tooling to make pistons of this size, and rings, and pins. They quoted $880 for one set and about 100 less for 3 sets. I will have to check over on the 1300 forums and see if anyone else is interested.

I still have to decide what size, I could go 62.5 to 64mm depending on the availability of rings. Probably stay at 63 or under to leave some meat left in the sleeves. Stock compression ratio is 9.9 to 1 and I could bump it some but I doubt its going to be worth much hp wise.
If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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Oh NO! What have I done! My new KZ1300 22 Jul 2014 12:07 #640956

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The 6 bank FCR33's are available from Japan.... for the low, low price of $2,100 and change.

japan.webike.net/products/9638344.html

Attachment fcr_3061.jpg not found



I also found out the Cosworth in the UK makes race pistons for the 1300's, 63mm bore with 11.5 to 1 compression, that ought to haul ass...
If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro
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Oh NO! What have I done! My new KZ1300 22 Jul 2014 16:43 #640987

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Tyler wrote: The 6 bank FCR33's are available from Japan.... for the low, low price of $2,100 and change.

japan.webike.net/products/9638344.html

Attachment fcr_3061.jpg not found



I also found out the Cosworth in the UK makes race pistons for the 1300's, 63mm bore with 11.5 to 1 compression, that ought to haul ass...


:woohoo: Oh yea!
Larry C.

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Oh NO! What have I done! My new KZ1300 22 Jul 2014 19:37 #641024

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Those carbs would sound fantastic! :woohoo:
74 Z1 1075, 29 smoothbores, owned and ridden since 1976
Home built KZ1000 turbo setup

www.kzrider.com/forum/11-projects/532476...s-budget-turbo-build

www.kzrider.com/forum/11-projects/532489-74-z-makeover

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Head Porn from Larry Cavanaugh... 1300 style! 28 Aug 2014 21:21 #645545

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Got my head back from Larry..... Damn... B)



Attachment IMG_4836.jpg not found



Exhaust Port

Attachment IMG_4839.jpg not found



Intake Valves are soooo far back

Attachment IMG_4841.jpg not found



Other Side, man these must have been hard to work in

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The head looks fantastic, with a well done mild port job and new valves should run better than new. Great Job Larry, well done man!
If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro
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Oh NO! What have I done! My new KZ1300 14 Sep 2014 18:45 #647548

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More progress, Pulled the oil pan and cleaned the oil pick-up and strainer. I should have taken a picture but the screen was full of silicone, not plugged, but there was a lot of it. Some one used a bunch of it to seal the right side engine cover and some of it made its way into the oil system. I finally finished cleaning up all the damn gasket surfaces too, I hate that job, most tedious thing world but it has to be done.

Didn't find any signs of problems in the oil pan, bottom of the engine and transmission looked fine. I cleaned up all the sludge in the oil pan and painted it.

Attachment IMG_4855.jpg not found



Spent a day scrubbing the engine cases with MEK, and hit them with some gloss black VHT.

Finally starting to put it back together. Oh and Ross Racing is starting on my pistons.... fun stuff!


Attachment IMG_4859.jpg not found

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro
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Oh NO! What have I done! My new KZ1300 15 Sep 2014 18:22 #647704

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Wat kinda paint you use on the engine? If its not baked on fuel ruins it. Epoxy? Enquiring minds wanna know.

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Oh NO! What have I done! My new KZ1300 16 Sep 2014 07:01 #647744

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I used VHT.

www.vhtpaint.com/products/engineenamel/

I may have to try a heat gun to cure it because the engine probably won't be running until next spring.
If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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Last edit: by Tyler.
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