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'78 KZ1000 makeover 08 Apr 2011 02:40 #443379

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Awww hell, I've got nothin' substantial. I have done a little cleanup on my frame welds, but I need to pick up some more primer and spay the areas I have completed to keep myself from going back to the same spot. But, if I must, I did get this crammed in my mailbox last week:



While I still need to donate $140 to my aging tranny, a battery is my next purchase to that I cam make the box and more importantly, the mounts in the subframe. That way I can finish up any welding and get it painted.
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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'78 KZ1000 makeover 08 Apr 2011 15:30 #443431

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Does the $140 get you all new transmission bearings? I'll probably replace mine when I tear into my engine to do the 1075.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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'78 KZ1000 makeover 08 Apr 2011 20:55 #443475

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Yeah Josh, there are 2 main bearings, the big double roller at the clutch basket ($80 for the heavy duty unit) and the output shaft main bearing ($30) priced from A.P.E. The little needle bearings are $10 from places like

I suppose if I realy wanted to, I could spend another $80 on the bushings for the little needle bearings. Do those things ever wear out?
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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'78 KZ1000 makeover 08 Apr 2011 21:48 #443493

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That answered my next question. Looks like I'll be splitting my cases again when I do my upgrade. I want to get my clutch basket balanced. Might as well have another close look at those bearings while I'm in there.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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'78 KZ1000 makeover 09 Apr 2011 14:13 #443660

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I FINALLY got a battery. $75 at Walmart. Now I can make a battery box, and more importantly, the mounts for the battery box in the frame. That is one of the last frame fabrications I need to to make, besides an exhaust mount.....and passenger pegs...and I'm sure I'm forgetting something else :pinch:


I can not for the life of me find any CCA #'s on this battery or packaging. Wierd...
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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'78 KZ1000 makeover 09 Apr 2011 14:20 #443661

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porchev914 wrote: I FINALLY got a battery. $75 at Walmart. Now I can make a battery box, and more importantly, the mounts for the battery box in the frame. That is one of the last frame fabrications I need to to make, besides an exhaust mount.....and passenger pegs...and I'm sure I'm forgetting something else :pinch:


I can not for the life of me find any CCA #'s on this battery or packaging. Wierd...

i got my battery from interstate for a little over 50
1982 GPZ750R1 ELR
1978 Honda CB750F SuperSport
1971 Honda CB750K
1970 Honda CL100 Scrambler

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'78 KZ1000 makeover 09 Apr 2011 14:32 #443663

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This particular battery is distributed by Johnson Controls (Interstate) but it's still made in Taiwan :blink: What kind of battery did you get for $50? This battery is a Sealed AGM battery. The last battery I got for this bike was a standard vented unit, and it was $45. I need to be able to lay it flat, hence the more expensive sealed unit. If you got a sealed AGM Interstate for $50, I'm taking this thing back and buying from your supplier!!! :laugh:
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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'78 KZ1000 makeover 09 Apr 2011 14:41 #443664

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porchev914 wrote: This particular battery is distributed by Johnson Controls (Interstate) but it's still made in Taiwan :blink: What kind of battery did you get for $50? This battery is a Sealed AGM battery. The last battery I got for this bike was a standard vented unit, and it was $45. I need to be able to lay it flat, hence the more expensive sealed unit. If you got a sealed AGM Interstate for $50, I'm taking this thing back and buying from your supplier!!! :laugh:

just a normal battery
1982 GPZ750R1 ELR
1978 Honda CB750F SuperSport
1971 Honda CB750K
1970 Honda CL100 Scrambler

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'78 KZ1000 makeover 09 Apr 2011 15:28 #443665

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Yuasa shows 14bs batt's at 200 to 210 cca.

i would encourage u to compare the dimensions of yours to the yuasa's most popular 14's and if needed make your box slightly larger to make sure it fits a yuasa. this will give u more flexibility when the time comes to replace your bat .
if yours is the same dimension, u r golden.

i will email u a chart
M
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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'78 KZ1000 makeover 09 Apr 2011 15:28 #443666

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Damn, and here I was hoping I could save $25!
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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'78 KZ1000 makeover 09 Apr 2011 16:17 #443670

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You are right Mark, it looks like it would behoove me to make my battery box an additional 1/2" longer to fit a wider range of batteries.
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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'78 KZ1000 makeover 13 Apr 2011 18:09 #444462

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I FINALLY ordered my front sprocket. I'm sure I'll kick myself later for going the cheap route, and ordering an off the shelf 17T sprocket from PMFR, rather than an 18T or 19T custom from D&G for an extra $55 :whistle: I'll just keep my open highway time to a minimum if the freeway RPM's are a little high.
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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'78 KZ1000 makeover 13 Apr 2011 19:12 #444464

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Freeway RPM's are meh, you'll like the oomph more.
1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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'78 KZ1000 makeover 13 Apr 2011 19:23 #444467

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are u going with a 530 , what offset?
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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'78 KZ1000 makeover 13 Apr 2011 19:52 #444472

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530 pitch, 7/8" offset. When I measured my required offset, it was just shy of 15/16"
I am hoping that 1/16" out of alignment won't matter.
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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'78 KZ1000 makeover 17 Apr 2011 11:34 #445098

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porchev914 wrote: 530 pitch, 7/8" offset. When I measured my required offset, it was just shy of 15/16"
I am hoping that 1/16" out of alignment won't matter.


Unless u are a very talented track racer that can achieve high lean angles, 1/16" will make NO DIF. 1/4" is common.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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'78 KZ1000 makeover 17 Apr 2011 15:34 #445124

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mark1122 wrote:

porchev914 wrote: 530 pitch, 7/8" offset. When I measured my required offset, it was just shy of 15/16"
I am hoping that 1/16" out of alignment won't matter.


Unless u are a very talented track racer that can achieve high lean angles, 1/16" will make NO DIF. 1/4" is common.

especially for flat trackers! :sick: :woohoo:
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'78 KZ1000 makeover 23 Apr 2011 01:38 #446447

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Thats good to know guys. I got my sprocket earlier this week, but I haven't had any time to take and post pics of it until now. Isn't it just beautiful :P



FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end
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'78 KZ1000 makeover 23 Apr 2011 05:57 #446473

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Very nice. How thick is the spline wall?
1 x 77 Z1000
1080,cams,ported
29 smoothbores,
Akron rims,Martin Swingarm
1 x 77 Z1000
1327 Wiseco,cams
ported,34.5 S/bores
GSXR swingarm
RF900 frontend.
1 x 2008 Nightrain
shotgun shock,corbin
seat,fat bars,some bling.
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'78 KZ1000 makeover 23 Apr 2011 09:37 #446484

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Likely already mentioned somewhere among the past 50 pages, but could use a reminder as to whether outboard support is planned for the counter shaft sprocket. :unsure:



Good Fortune! :)
1973 Z1
KZ900 LTD
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