OMR: '76 KZ900 Restoration/Modification

  • Bad Kaw
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27 Jul 2008 19:50 #228606 by Bad Kaw
Replied by Bad Kaw on topic OMR: '76 KZ900 Restoration/Modification
OMR: great stuff.

I'm having a shite summer due to a hand-full of "un-expected"s...so, seeing this is nice. Please keep the pics coming. Do you have some close ups of your single rear shock top mount? Again, thanks!

-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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28 Jul 2008 16:56 #228780 by Old Man Rock
Replied by Old Man Rock on topic OMR: '76 KZ900 Restoration/Modification
Ask you shall receive...

NOTE: Just re-painted the frame so still have some cleaning up to do....

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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06 Sep 2008 05:43 #235768 by Old Man Rock
Replied by Old Man Rock on topic OMR: '76 KZ900 Restoration/Modification
As some of you may have followed an other posting in the chassis section, I finally obtained all my lower end parts so here's an update on the lower case replacement and build out.

Replaced cases w/main crank cap.
New APE Heavy duty cylinder studs.
Replaced shift drum, shift forks, shift spring and mechanism and all oil seals and gaskets.

I also used stainless steel allen head bolts (kit form Z1) versus those stripped out philip head bolts.

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • SPARKY47
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  • 1980 KZ500 B2
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06 Sep 2008 12:50 #235821 by SPARKY47
Replied by SPARKY47 on topic OMR: '76 KZ900 Restoration/Modification
Buy some proper shoes yer hippy!:woohoo:
Attention to detail:silly:
But you already know that, keep up the good work OMR:) :)

1980 KZ500 B2
Location: Middle England[/b

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06 Sep 2008 15:16 #235839 by Old Man Rock
Replied by Old Man Rock on topic OMR: '76 KZ900 Restoration/Modification
I can't afford shoes... all my money goes to daughters college and the bike.

I now am forced to wear my wifes undies....
Oops, did I write that out loud! :blush:

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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06 Sep 2008 17:06 - 06 Sep 2008 17:07 #235862 by Old Man Rock
Replied by Old Man Rock on topic OMR: '76 KZ900 Restoration/Modification
Ok, just a quick update...

New case, cylinder studs, shift drum and forks, seals, gaskets, timing chain, black chrome stainless steel brake lines, calipers rebuilt, 630 chain installed with 13.5mm offset counter sprocket, electrical tray...

NOTE: the 13.5mm was perfect!. It left ~ 1/8" of clearance to the frame tubing. See exploded view, middle image enclosed in RED...

This coming week, get the cylinder on with the continued timing components when applicable.

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
Last edit: 06 Sep 2008 17:07 by Old Man Rock.

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06 Sep 2008 17:09 #235863 by Old Man Rock
Replied by Old Man Rock on topic OMR: '76 KZ900 Restoration/Modification
arggg... ok trying to get the image in...

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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07 Sep 2008 10:40 #235970 by Tony
Replied by Tony on topic OMR: '76 KZ900 Restoration/Modification
That is one nice job your doing! Very inspiring.

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  • Bad Kaw
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14 Sep 2008 21:18 #237185 by Bad Kaw
Replied by Bad Kaw on topic OMR: '76 KZ900 Restoration/Modification
Fantastic!
Thanks for the details.
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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  • mark1122
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  • Keep twisting it
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16 Sep 2008 05:05 #237334 by mark1122
Replied by mark1122 on topic OMR: '76 KZ900 Restoration/Modification
Nice to see things are moveing forward for u. Great job.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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  • Old Man Rock
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20 Sep 2008 19:16 #237957 by Old Man Rock
Replied by Old Man Rock on topic OMR: '76 KZ900 Restoration/Modification
Another update... Clutch cover modified for the 13.5mm offset cc sprocket (Chain Oil Pump mount ground down and sides cut out for chain clearance).

Clutch cable adjustments completed to service manual specs, clutch release and push rod assembly cleaned and greased for strong and smooth operation...

ZX-9 extension figured out using another HEX coupler (from good old ACE hardware)

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • Bad Kaw
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21 Sep 2008 13:33 #238051 by Bad Kaw
Replied by Bad Kaw on topic OMR: '76 KZ900 Restoration/Modification
Nice application on the rear-sets. Are they a 'factory' rearset off something, like a ZX9R, 7R, or something?
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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